500 kV Tension Tower: Key Inspection Points and Standards

Table of Contents

The 500 kV tension tower plays a critical role in high-voltage power transmission, ensuring stable and reliable delivery of electricity across long distances. Proper inspection of these towers is essential to maintain structural integrity, prevent line faults, and guarantee safety. This guide outlines the key inspection points and industry standards, helping technicians and UAV operators systematically assess tower components, including insulators, conductors, hardware fittings, and grounding systems, for efficient and safe maintenance operations.

Serial NumberInspection pointsShooting quality requirementsSoftware checkpoint screenshotReal Inspection Point Images
1Full Tower ViewThe full tower view should be complete, clearly showing the tower materials and angles, with the main subject occupying at least 80% of the vertical frame.
Overall view of the 500 kV tension tower captured during drone simulator inspection.
01 overall view 500kv tension tower drone simulator
2Tower HeadThe tower head must be fully visible.
Top section of the 500 kV tension tower during drone simulator inspection.
02 tower top 500kv tension tower drone simulator
3Tower BodyAll structures except the tower head and base must be visible.
Tower body of the 500 kV tension tower observed in drone simulator inspection.
03 tower body 500kv tension tower drone simulator
4Pole Number PlateThe dual-line names on the pole number plate must be clearly distinguishable.
Number plate of the 500 kV tension tower captured during drone simulator inspection.
04 tower number plate 500kv tension tower drone simulator
5Tower BaseThe ground condition near the tower base must be clear, and guy wires must be firmly connected.
Base of the 500 kV tension tower viewed during drone simulator inspection.
05 tower base 500kv tension tower drone simulator
6Left Lower Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Left lower phase small-side conductor end of the 500 kV tension tower during drone simulator inspection.
06 left lower small conductor end 500kv tension tower drone simulator
7Left Lower Phase, Small-side InsulatorThe full string of insulators must be covered. Multiple photos may be taken to clearly show surface damage and connections of each insulator.
Left lower phase small-side insulator of the 500 kV tension tower during drone simulator inspection.
07 left lower small insulator 500kv tension tower drone simulator
8Left Lower Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left lower phase small-side on the 500 kV tension tower in drone simulator inspection.
08 left lower small crossarm end 500kv tension tower drone simulator
9Left Lower Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end of the hanger from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of left lower phase on the 500 kV tension tower captured in drone simulator inspection.
09 left lower jumper crossarm end 500kv tension tower drone simulator
10Left Lower Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of left lower phase on the 500 kV tension tower in drone simulator inspection.
10 left lower jumper insulator 500kv tension tower drone simulator
11Left Lower Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of left lower phase on the 500 kV tension tower during drone simulator inspection.
11 left lower jumper conductor end 500kv tension tower drone simulator
12Left Lower Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left lower phase large-side on the 500 kV tension tower captured during drone simulator inspection.
12 left lower large crossarm end 500kv tension tower drone simulator
13Left Lower Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of left lower phase on the 500 kV tension tower in drone simulator inspection.
13 left lower large insulator 500kv tension tower drone simulator
14Left Lower Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of left lower phase on the 500 kV tension tower during drone simulator inspection.
14 left lower large conductor end 500kv tension tower drone simulator
15Left Middle Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Small-side conductor end of left middle phase on the 500 kV tension tower in drone simulator inspection.
15 left middle small conductor end 500kv tension tower drone simulator
16Left Middle Phase, Small-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Small-side insulator of left middle phase on the 500 kV tension tower during drone simulator inspection.
16 left middle small insulator 500kv tension tower drone simulator
17Left Middle Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left middle phase small-side on the 500 kV tension tower in drone simulator inspection.
17 left middle small crossarm end 500kv tension tower drone simulator
18Left Middle Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of left middle phase on the 500 kV tension tower captured during drone simulator inspection.
18 left middle jumper crossarm end 500kv tension tower drone simulator
19Left Middle Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of left middle phase on the 500 kV tension tower in drone simulator inspection.
19 left middle jumper insulator 500kv tension tower drone simulator
20Left Middle Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of left middle phase on the 500 kV tension tower during drone simulator inspection.
20 left middle jumper conductor end 500kv tension tower drone simulator
21Left Middle Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left middle phase large-side on the 500 kV tension tower captured in drone simulator inspection.
21 left middle large crossarm end 500kv tension tower drone simulator
22Left Middle Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of left middle phase on the 500 kV tension tower in drone simulator inspection.
22 left middle large insulator 500kv tension tower drone simulator
23Left Middle Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of left middle phase on the 500 kV tension tower during drone simulator inspection.
23 left middle large conductor end 500kv tension tower drone simulator
24Left Upper Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Small-side conductor end of left upper phase on the 500 kV tension tower in drone simulator inspection.
24 left upper small conductor end 500kv tension tower drone simulator
25Left Upper Phase, Small-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Small-side insulator of left upper phase on the 500 kV tension tower during drone simulator inspection.
25 left upper small insulator 500kv tension tower drone simulator
26Left Upper Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left upper phase small-side on the 500 kV tension tower in drone simulator inspection.
26 left upper small crossarm end 500kv tension tower drone simulator
27Left Upper Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of left upper phase on the 500 kV tension tower captured in drone simulator inspection.
27 left upper jumper crossarm end 500kv tension tower drone simulator
28Left Upper Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of left upper phase on the 500 kV tension tower during drone simulator inspection.
28 left upper jumper insulator 500kv tension tower drone simulator
29Left Upper Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of left upper phase on the 500 kV tension tower in drone simulator inspection.
29 left upper jumper conductor end 500kv tension tower drone simulator
30Left Upper Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of left upper phase large-side on the 500 kV tension tower captured in drone simulator inspection.
30 left upper large crossarm end 500kv tension tower drone simulator
31Left Upper Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of left upper phase on the 500 kV tension tower captured during drone simulator inspection.
31 left upper large insulator 500kv tension tower drone simulator
32Left Upper Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of left upper phase on the 500 kV tension tower during drone simulator inspection.
32 left upper large conductor end 500kv tension tower drone simulator
33Left Large-side Ground Wire HangerThe combination installation status of all hardware should be identifiable, as well as the aluminum tape installation at the wire contact points. Nuts and pins at locking positions must be clearly visible. Use multiple angles if equipment overlaps.
Large-side ground wire attachment point of left phase on the 500 kV tension tower in drone simulator inspection.
33 left large ground end 500kv tension tower drone simulator
34Left Small-side Ground Wire HangerThe combination installation status of all hardware should be identifiable, as well as the aluminum tape installation at the wire contact points. Nuts and pins at locking positions must be clearly visible. Use multiple angles if equipment overlaps.
Small-side ground wire attachment point of left phase on the 500 kV tension tower captured in drone simulator inspection.
34 left small ground end 500kv tension tower drone simulator
35Right Large-side Ground Wire HangerThe combination installation status of all hardware should be identifiable, as well as the aluminum tape installation at the wire contact points. Nuts and pins at locking positions must be clearly visible. Use multiple angles if equipment overlaps.
Large-side ground wire attachment point of right phase on the 500 kV tension tower during drone simulator inspection.
35 right large ground end 500kv tension tower drone simulator
36Right Small-side Ground Wire HangerThe combination installation status of all hardware should be identifiable, as well as the aluminum tape installation at the wire contact points. Nuts and pins at locking positions must be clearly visible. Use multiple angles if equipment overlaps.
Small-side ground wire attachment point of right phase on the 500 kV tension tower in drone simulator inspection.
36 right small ground end 500kv tension tower drone simulator
37Right Upper Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Small-side conductor end of right upper phase on the 500 kV tension tower during drone simulator inspection.
37 right upper small conductor end 500kv tension tower drone simulator
38Right Upper Phase, Small-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Small-side insulator of right upper phase on the 500 kV tension tower captured in drone simulator inspection.
38 right upper small insulator 500kv tension tower drone simulator
39Right Upper Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right upper phase small-side on the 500 kV tension tower during drone simulator inspection.
39 right upper small crossarm end 500kv tension tower drone simulator
40Right Upper Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of right upper phase on the 500 kV tension tower captured in drone simulator inspection.
40 right upper jumper crossarm end 500kv tension tower drone simulator
41Right Upper Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of right upper phase on the 500 kV tension tower during drone simulator inspection.
41 right upper jumper insulator 500kv tension tower drone simulator
42Right Upper Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of right upper phase on the 500 kV tension tower captured in drone simulator inspection.
42 right upper jumper conductor end 500kv tension tower drone simulator
43Right Upper Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right upper phase large-side on the 500 kV tension tower in drone simulator inspection.
43 right upper large crossarm end 500kv tension tower drone simulator
44Right Upper Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of right upper phase on the 500 kV tension tower captured in drone simulator inspection.
44 right upper large insulator 500kv tension tower drone simulator
45Right Upper Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of right upper phase on the 500 kV tension tower during drone simulator inspection.
45 right upper large conductor end 500kv tension tower drone simulator
46Right Middle Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Small-side conductor end of right middle phase on the 500 kV tension tower in drone simulator inspection.
46 right middle small conductor end 500kv tension tower drone simulator
47Right Middle Phase, Small-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Small-side insulator of right middle phase on the 500 kV tension tower captured in drone simulator inspection.
47 right middle small insulator 500kv tension tower drone simulator
48Right Middle Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right middle phase small-side on the 500 kV tension tower during drone simulator inspection.
48 right middle small crossarm end 500kv tension tower drone simulator
49Right Middle Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of right middle phase on the 500 kV tension tower captured in drone simulator inspection.
49 right middle jumper crossarm end 500kv tension tower drone simulator
50Right Middle Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of right middle phase on the 500 kV tension tower during drone simulator inspection.
50 right middle jumper insulator 500kv tension tower drone simulator
51Right Middle Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of right middle phase on the 500 kV tension tower captured in drone simulator inspection.
51 right middle jumper conductor end 500kv tension tower drone simulator
52Right Middle Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right middle phase large-side on the 500 kV tension tower in drone simulator inspection.
52 right middle large crossarm end 500kv tension tower drone simulator
53Right Middle Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of right middle phase on the 500 kV tension tower captured in drone simulator inspection.
53 right middle large insulator 500kv tension tower drone simulator
54Right Middle Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of right middle phase on the 500 kV tension tower during drone simulator inspection.
54 right middle large conductor end 500kv tension tower drone simulator
55Right Lower Phase, Small-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Small-side conductor end of right lower phase on the 500 kV tension tower captured in drone simulator inspection.
55 right lower small conductor end 500kv tension tower drone simulator
56Right Lower Phase, Small-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Small-side insulator of right lower phase on the 500 kV tension tower during drone simulator inspection.
56 right lower small insulator 500kv tension tower drone simulator
57Right Lower Phase, Small-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right lower phase small-side on the 500 kV tension tower captured in drone simulator inspection.
57 right lower small crossarm end 500kv tension tower drone simulator
58Right Lower Phase, Jumper String Cross-arm End HangerPhotograph the connecting hardware at the lower end from a horizontal angle; take a top-down shot of bolts and pins above the hanger. Hardware should occupy at least 50% of the photo.
Jumper crossarm end of right lower phase on the 500 kV tension tower in drone simulator inspection.
58 right lower jumper crossarm end 500kv tension tower drone simulator
59Right Lower Phase, Jumper InsulatorCapture the full insulator; each shed must be clearly identifiable.
Jumper insulator of right lower phase on the 500 kV tension tower captured in drone simulator inspection.
59 right lower jumper insulator 500kv tension tower drone simulator
60Right Lower Phase, Jumper String Conductor End HangerTake two photos from small-side and large-side conductor ends. Each photo must show the panorama from the insulator’s end cup to the damper, with hardware occupying at least 50% of the photo.
Jumper conductor end of right lower phase on the 500 kV tension tower during drone simulator inspection.
60 right lower jumper conductor end 500kv tension tower drone simulator
61Right Lower Phase, Large-side Insulator Cross-arm End HangerBolts, nuts, locking pins, and small hardware must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Crossarm end of right lower phase large-side on the 500 kV tension tower captured in drone simulator inspection.
61 right lower large crossarm end 500kv tension tower drone simulator
62Right Lower Phase, Large-side InsulatorCover the full insulator string; multiple photos may be taken to clearly show surface damage and connections of each insulator.
Large-side insulator of right lower phase on the 500 kV tension tower in drone simulator inspection.
62 right lower large insulator 500kv tension tower drone simulator
63Right Lower Phase, Large-side Insulator Conductor End HangerBolts, nuts, locking pins, and vibration dampers must be clearly visible. Use multiple angles if equipment overlaps. Each photo should include at least one insulator.
Large-side conductor end of right lower phase on the 500 kV tension tower captured in drone simulator inspection.
63 right lower large conductor end 500kv tension tower drone simulator
64Small-side PassageThe tower passage should be fully visible, including buildings, trees, crossing points, and lines being spanned.
Small-side access path of the 500 kV tension tower observed during drone simulator inspection.
64 small side access path 500kv tension tower drone simulator
65Large-side PassageThe tower passage should be fully visible, including buildings, trees, crossing points, and lines being spanned.
Large-side access path of the 500 kV tension tower captured in drone simulator inspection.
65 large side access path 500kv tension tower drone simulator

Last modified date:2025-11-11

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